High Vacuum News Tips and Hints to Keep Your Pumps Running Strong
July, 2010 - Vol 1, Issue 2
|
|
| |
|
|
|
| Dear Reader, |
We want you to be better informed and get more from your vacuum processing system. We also want to let you know what is happening at Metallurgical High Vacuum so we may be of service.
That's why we are sending you this newsletter that will let us keep in contact.
|
|
|
| |
President's Corner
|
|
Geoff Humberstone with Vacuum Chamber
 |
Hi, I'm Geoff Humberstone, and I've seen the vacuum business change for over 40 years, in good times and bad. Now it seems we are going into an "upswing" of the business. Things seem to be turning around in the heat treating industry, or maybe just not as slow. The automotive manufacturers are coming back, too. All of which indicates the year should be better for all of us, as I told the folks over at Mi-Biz magazine.
We have been working on some interesting projects involving our engineering capability for customized solutions.We built two special vacuum chambers for customers that knew us and wanted high quality and reliability. The two chambers were for customer-specific applications... Click Here to Read More
|
| Tips & Techniques--- Does Your Pump Rock and Roll? |
Excessive pump vibration- On Stokes 412 and 912 models, vibration arises because the pump internals are used in an "as cast" condition without any kind of attempt at weight equalization. There can be a 5 to10 pound variation in eccentrics and piston-slides. This can result in a rough running pump if you have an unfavorable stack up of internal component weights. The solution is doing dynamic balancing to reduce shaking forces. On all our 412 & 912 rebuilds, we perform a dynamic balance to minimize horizontal primary shake.
Watch out for worn motor mounts- they can rattle and...Click Here to Read More
|
| Tips & Techniques--- Vacuum Pump Oil Filters |
Why Filter?----Filters capture a large volume of harmful particles and materials in vacuum pump oil which in turn extends pump life and lowers maintenance costs. Many vacuum processes such as sintering and coating can give off particles, liquids and gases that end up in the vacuum pumps. Inlet traps can help but often they are not enough. Sludge can form in the pump oil whether or not particles react chemically with the oil. Acids can also form from process gases and cause accelerated pump wear. So filtration is one way to combat many problems.
Some pumps incorporate a filter, but most have none. So, external filtration is one way to reduce the frequency of oil changes and address the problem. MHV offer a single-element filter system and a triple-element filter system (shown below) to meet most applications.
The elements are rated to remove 75% of particulates above 10 microns with a weighted average efficiency rating of 99.56% and a capacity rating of 269.2 grams.
Click Here to Read More
|
| Tips and Techniques---Leaking Shaft Seals, That's All, Right? |
|
Shaft seals on your pump wear out frequently--If you see an oil pool around the pump, or can't reach a good base pressure due to a leaky seal, just changing the shaft seal may not cure the real problem. The cause could be worn bearings.If your shaft has over 0.010" of play it means the bearings should be replaced in addition to the seal.
The snag is--if you have a Stokes 412-- and the drive end bearing is shot, then all bearings need to be replaced. This means a tear down of the lower end. If you don't have the capability to do this properly, you can call on MHV to help.
|
| Tips and Techniques--Vacuum Pump Oil-What's SO important?
|
|
Using the right vacuum pump oil for pumps is important to keep the pump and your process running well. In particular on rotary piston pumps, you should use the recommended oil viscosity and grade for vacuum pump service, such as MHV Formula "F" oil. This is a highly refined grade of oil with the correct lubricity and viscosity; anti-foaming agents; detergent to hold contaminants in suspension; anti-corrosive additives and low vapor pressure so you can attain proper vacuum levels.
|
| CONVERSION CHART |
|
MULTIPLY
|
BY
|
TO GET
|
|
|
|
|
|
mbar
|
1.450x10-2
|
PSI
|
|
mbar
|
9.87x10-4
|
ATM
|
|
mbar
|
100
|
Pa
|
|
Torr
|
1.934x10-2
|
PSI
|
|
Torr
|
1.3158x10-3
|
ATM
|
|
Torr
|
133.22
|
Pa
|
|
microns
|
1X10-3
|
Torr
|
|
Torr
|
1000
|
microns
|
|
mbar
|
1.450x10-2
|
PSI
|
|
| Quick Links |
Here's a short article that appeared in "Mi Biz" in May.
"MHV Looks to Grow in 2010"
By Nathan Peck | MiBiz
Copyright © MiBiz -2010 Reproduced with permission
FENNVILLE - While you may never touch one of Geoff Humberstone's products, odds are his products helped create many of the products you use today.
From reflective coatings to jet turbine blades, vacuum castings play an important role in a variety of industries. Those products require vacuum pumps, the majority made by Stokes, to remove the air from casting chambers. When one of those Stokes pumps break down, the 13 employees of Metallurgical High Vacuum Corp. step in to rebuild them.
After years of doing rebuilds on Stokes vacuum pumps, Humberstone saw the opportunity to build a better pump. Six years of reverse engineering and making improvements later, Humberstone is now bringing his pumps to market.
"We started building our own vacuum pumps because we knew we could do it better. It is expensive doing that sort of engineering," Humberstone said.
Please share your Vacuum Tips and ideas. You'll get full credit when we print them!
|
| Poor Ultimate Vacuum? How to Troubleshoot... |
When you can't reach the required ultimate pressure, you can isolate the cause with a measured, logical approach. First test the pumping system with the main valve closed to isolate it and run a "blank-off" test.Typical good readings are: 100 milliTorr with a single stage pump, 40 milliTorr with a two-stage pump and 15 milliTorr with a booster pumping system.
Pump down the chamber and close the main valve after reaching base system pressure and note multiple vacuum gauge readings over a period of 15 minutes to observe the rate of rise. The pressure rise should be around fifteen microns per hour or less. Over 50 microns/hour and up indicate a leak is present and needs to be addressed.
Vacuum chamber leaks-can cause processing problems like slow cycle times, oxidation and discoloring of parts. Once you check that the pumping system is operating correctly by running a "blank-off" test, check the chamber for leaks. Inspect the mating surfaces of o-ring seals around the door for any small scratches. Using a helium leak detector, start with the chamber door seal, electrical feedthroughs, gas backfill connections, pump and valve flanges. Leak check all coolant lines and fittings entering the chamber and heat exchanger in the work zone.
|
| MHV Cuts Energy Consumption |
|
We've "Gone Green" with new lighting all over the plant. The 32 new fluorescent fixtures cut energy consumption by 18.176 kilowatts per hour of operation.They run quieter, give a much more natural light than the old sodium lamps, and will save on maintenance as well. And, they'll significantly cut operating costs, and reduce our carbon "footprint".
|
|
| SPECIALS |
Vacuum pump oil is available from MHV, and we are having a special deal. When you purchase a 55 gallon drum of Formula F Rotary Piston pump oil we'll give you a 5-gallon container of Formula H Blower lube oil free. (Offer valid through Sept. 2010). Click Here to Order
A new item customers have asked for is a kit that resolves seal problems on Stokes 3-inch blowers by replacing the original lip-type seals with precision mechanical shaft seals. The robust mechanical seals are designed to last longer and stand up to rugged operating conditions. In addition,if you send us your blower for rebuilding, well give you a 25% discount on the seal kit (offer valid through Sept. 2010). Available "off the shelf".
|
| Buy online at http://methivac.com/cart
|
| MHV Will Exhibit At Furnaces North America |
Furnaces North America (FNA) will be held October 5-6 in Orlando Florida. MHV will be in
Booth # 620-622.
FNA 2010 will feature 20 top experts on technical and management topics key to achieving the most in productivity and profitability in the coming years. Attendees will be able to gain new ideas on sales and reducing costs as well as gain a fresh perspective on the industry and their business. More Information
|
|
Call or write us with your questions, and let us know any suggestions and ideas you may have about the newsletter. Click to E-mail
Feel free to call on our team at MHV to help with your vacuum needs. You'll find we can respond quickly to your requests.
Sincerely,
|
|
Metallurgical High Vacuum Corporation
6708 124th Avenue, Fennville, MI 49408-9632
Copyright (c) 2010--Metallurgical High Vacuum Corp. All rights reserved
|
|
| |
|